Compressor Replacement to a Lennox Chiller

Job Description: Compressor Replacement to a Lennox Chiller

Area: Fleet Street, London

Issue Identified: Following recent maintenance on site the engineer advised that the compressor on chiller 1 circuit 1 had failed and required replacing. Unfortunately, due to limited access we were unable to service exchange the compressor. The unit required an on-site overhaul.

Works carried out:

  • Isolated the unit electrically and mechanically.
  • Removed refrigerant into dedicated cylinders.
  • ACES Lifting Team attended site and removed the compressor from chiller bed.
  • Engineers attended site to strip the compressor.
  • All the spares ordered and delivered to site.
  • We attended and overhauled the compressor.
  • Replaced the compressor soft start and compressor cables.
  • Replaced drier cores with burnout driers.
  • ACES Lifting Team replaced the compressor onto chiller bed.
  • Pressure tested with OFN (oxygen free nitrogen) to confirm system is leak tight.
  • Once proven released OFN (oxygen free nitrogen) to atmosphere and evacuated the system to a minimum of 2 Torr.
  • Re-charged with recovered refrigerant.
  • Completed the F Gas certificate and logs.
  • Cleared the site of all waste generated.
Lennox Chiller