PLT and PRV Replacement on a Bespoke A/C Unit
Job Description: PLT and PRV Replacement on a Bespoke A/C Unit
Area: Southwark Street, London
Issue Identified: Following a recent maintenance on site, the engineer advised that the circuit 2 was very low on refrigerant and required a pressure leak test. He also advised the pressure relief valves were out of date.

Works carried out:
- Isolated the unit electrically and mechanically.
- No refrigerant in system.
- Pressure tested with OFN (oxygen free nitrogen)
- Leaks found on 2 schrader valves.
- Replaced Castel Pressure Relief Valves, 3060/45 27.5 bar, valve cores and filter drier cores.
- Pressurised to 10bar and pressure tested overnight.
- Once proved released Oxygen Free Nitrogen (OFN) into atmosphere and evacuated the system to a minimum of 2 Torr.
- Re-charged with the recovered refrigerant and trim charged with virgin refrigerant.
- Test ran and re-commissioned.
- Completed a waste transfer note and handed to on-site representative.
- Completed an F Gas certificate.

Abbreviations
HVAC – Heating, Ventiliation and Air Conditioning, PLT – Pressure Leak Test, PRV – Pressure Relief Valve, PPM – Planned Preventative Maintenance, OFN – Oxygen Free Nitrogen, AHU – Air Handling Unit, GWP – Global Warming Potential, VRF – Variable Refrigerant Flow, VRV – Variable Refrigerant Volume, ACU – Air Conditioning Unit, FCU – Fan Coil Unit, AC – Air Conditioning, HP – High Pressure, LP – Low Pressure
Ref: 1684