Replacement of Liquid Level Valve on Uniflair Chiller

Replacement of Liquid Level Valve on Uniflair Chiller

Job Description: Replacement of Liquid Level Valve on Uniflair Chiller

Area: Overton Mill, Basingstoke

Issue Identified:  Following a recent attendance, we quoted to replace the failed liquid level control valve and the faulty entering water temperature sensor

Works carried out:

  • Decanted 220kg R134a refrigerant from the Uniflair Chiller into cylinders.
  • Replaced EEV #1 and wired back to comp I/O board.
  • Pressure tested system to 10bar.
  • Found leak on LLS2 housing sight glass.
  • Valved off LLS and replaced O-ring and Loctite sight glass.
  • Reopened valves and carried out 24hr pressure drop test.
  • No drop witnessed – all okay
  • Blew down OFN (oxygen free nitrogen) and placed on vacuum.
  • Evacuated to 750 microns over weekend.
  • Carried out 1 hour rise test which passed ok.
  • Recharged with reclaimed r134a 220kg and topped up with 90kg virgin.
  • Recommissioned system.
  • Left chiller on lead with 7.5’c LWT set point.
  • Replaced return water sensor now reading correctly.
  • Cleared site and completed all F Gas paperwork.